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SAP Plant Maintenance Master Data Analyst

Client based in Australia

Full-time, Mon-Fri (6 am – 3 pm PH Time)

Key Responsibility:

SAP Master Data Management

  • Create, maintain, and govern SAP PM master data, including Functional Locations, Equipment Masters, Bills of Materials (BOMs), Task Lists, and Maintenance Plans.
  • Develop structured and scalable asset hierarchies aligned with fixed plant systems, including crushing, conveying, and processing circuits.
  • Ensure compliance with master data governance standards, naming conventions, and data quality requirements.
  • Maintain the accuracy, integrity, and consistency of asset and maintenance records within SAP.

Maintenance Strategy Development

  • Develop and implement preventative, predictive, condition-based, and statutory maintenance strategies within SAP PM.
  • Translate OEM manuals, reliability data, and operational requirements into effective task lists, maintenance items, and maintenance plans.
  • Configure time-based, counter-based, and performance-based maintenance schedules to support asset reliability and plant performance.
  • Establish maintenance frameworks aligned with operational, safety, and compliance requirements.

Work Management & Planning Support

  • Configure maintenance plans and support integration with SAP work order processes.
  • Develop standard job plans and work packages to support maintenance planning and scheduling activities.
  • Define labour requirements, trade disciplines, estimated hours, and resource allocations for maintenance tasks.
  • Link materials and spare parts through BOM structures to improve planning efficiency and work order readiness.
  • Enhance work order quality, consistency, and execution effectiveness.

Reliability & Continuous Improvement

  • Partner with Reliability Engineers to optimise maintenance strategies using failure history, MTBF analysis, and asset criticality assessments.
  • Support Reliability-Centred Maintenance (RCM), Root Cause Analysis (RCA), and defect elimination initiatives.
  • Review and improve maintenance intervals, task effectiveness, and asset performance outcomes.
  • Contribute to initiatives that reduce unplanned downtime and improve plant reliability.

Compliance & Risk Management

  • Ensure statutory inspections, regulatory requirements, and safety-critical maintenance activities are incorporated within SAP PM.
  • Maintain auditable maintenance records that meet site, corporate, and regulatory standards.
  • Support internal and external audits through accurate reporting and documentation.

Stakeholder Engagement

  • Collaborate with Maintenance Planners, Supervisors, Reliability Engineers, Asset Engineers, and Operations teams.
  • Provide guidance and training on SAP PM master data standards, maintenance planning processes, and governance requirements.
  • Act as the subject matter expert for SAP PM master data and maintenance strategy development.
 

Must-Have Qualifications:

  • Proven experience using SAP Plant Maintenance (SAP PM) within mining, heavy industrial, manufacturing, or processing environments.
  • Strong understanding of fixed plant equipment, including crushers, screens, conveyors, pumps, motors, and rotating equipment.
  • Demonstrated experience creating and managing:
    • Equipment Masters
    • Functional Locations
    • Bills of Materials (BOMs)
    • Task Lists
    • Maintenance Plans and Strategies
  • Strong knowledge of preventative, predictive, and condition-based maintenance methodologies.
  • Experience supporting maintenance planning workflows, asset lifecycle management, and reliability improvement programs.
  • Excellent attention to detail with a strong focus on data quality, governance, and system accuracy.
  • Strong analytical, problem-solving, and stakeholder management skills.