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SAP Plant Maintenance Master Data Analyst
Client based in Australia
Full-time, Mon-Fri (6 am – 3 pm PH Time)
Key Responsibility:
SAP Master Data Management
- Create, maintain, and govern SAP PM master data, including Functional Locations, Equipment Masters, Bills of Materials (BOMs), Task Lists, and Maintenance Plans.
- Develop structured and scalable asset hierarchies aligned with fixed plant systems, including crushing, conveying, and processing circuits.
- Ensure compliance with master data governance standards, naming conventions, and data quality requirements.
- Maintain the accuracy, integrity, and consistency of asset and maintenance records within SAP.
Maintenance Strategy Development
- Develop and implement preventative, predictive, condition-based, and statutory maintenance strategies within SAP PM.
- Translate OEM manuals, reliability data, and operational requirements into effective task lists, maintenance items, and maintenance plans.
- Configure time-based, counter-based, and performance-based maintenance schedules to support asset reliability and plant performance.
- Establish maintenance frameworks aligned with operational, safety, and compliance requirements.
Work Management & Planning Support
- Configure maintenance plans and support integration with SAP work order processes.
- Develop standard job plans and work packages to support maintenance planning and scheduling activities.
- Define labour requirements, trade disciplines, estimated hours, and resource allocations for maintenance tasks.
- Link materials and spare parts through BOM structures to improve planning efficiency and work order readiness.
- Enhance work order quality, consistency, and execution effectiveness.
Reliability & Continuous Improvement
- Partner with Reliability Engineers to optimise maintenance strategies using failure history, MTBF analysis, and asset criticality assessments.
- Support Reliability-Centred Maintenance (RCM), Root Cause Analysis (RCA), and defect elimination initiatives.
- Review and improve maintenance intervals, task effectiveness, and asset performance outcomes.
- Contribute to initiatives that reduce unplanned downtime and improve plant reliability.
Compliance & Risk Management
- Ensure statutory inspections, regulatory requirements, and safety-critical maintenance activities are incorporated within SAP PM.
- Maintain auditable maintenance records that meet site, corporate, and regulatory standards.
- Support internal and external audits through accurate reporting and documentation.
Stakeholder Engagement
- Collaborate with Maintenance Planners, Supervisors, Reliability Engineers, Asset Engineers, and Operations teams.
- Provide guidance and training on SAP PM master data standards, maintenance planning processes, and governance requirements.
- Act as the subject matter expert for SAP PM master data and maintenance strategy development.
Must-Have Qualifications:
- Proven experience using SAP Plant Maintenance (SAP PM) within mining, heavy industrial, manufacturing, or processing environments.
- Strong understanding of fixed plant equipment, including crushers, screens, conveyors, pumps, motors, and rotating equipment.
- Demonstrated experience creating and managing:
- Equipment Masters
- Functional Locations
- Bills of Materials (BOMs)
- Task Lists
- Maintenance Plans and Strategies
- Strong knowledge of preventative, predictive, and condition-based maintenance methodologies.
- Experience supporting maintenance planning workflows, asset lifecycle management, and reliability improvement programs.
- Excellent attention to detail with a strong focus on data quality, governance, and system accuracy.
- Strong analytical, problem-solving, and stakeholder management skills.
